Northern Stars of the ISRA

Tech Tips

Third Brake Light on Venture

THIS IS NOT FOR THE TIMID.
Ford part # XF1Z-13A613-BAA (don't forget the bulbs) Brakelight From a 2000 windSTAR.
You will also need about 4 ft.of regular 12V.wire.
After looking at the part for a while and then saying a few prayers...
Put the bike on a bike stand (lift) this will help for visually straight.

1st. remove the liner in the trunk

2nd. I used some masking tape on the trunk. Then measured the Brake light assembly and centred it on the trunk, (get a friend to hold the light at the back) stand back look, measure many times. Can't stress that enough.

3rd. Mark out the cut lines recheck measurements.

Breathe!!!!

4th. Drill a hole inside the cut-out area big enough for a Jigsaw blade,

5th. Carefully cut along the lines with a Jigsaw.

NOTE: its better that the hole be too small than too big, once I cut the hole I had to trim more to make the hole bigger. I did this a little at a time, keep checking with the Assembly.

6th. Mark out the four mounting studs on the masking tape.

7th. Select correct drill size (I used the same size as the stud so the assembly would not move around and come loose later.)

Breathe!!!!

8th. Drill holes for the studs.

9th. Set assembly in hole, turn each nut on slowly and tighten evenly. DO NOT OVER TIGHTEN

10th. Remove back seat and locate the wire for the brakelight. Use a wire connecter to attach the wire and run it back into the trunk to the assembly. Use tiewraps to keep the wire in place ( I found a hole in the bottom of the trunk near the front)

Test, then Reassemble

The whole process took me about 2 hrs. I would be more than happy to answer any questions about this. Or take some more pictures.

We are travelling out to Nordegg, AB., Victoria BC then down the west coast, CA. east to TX. then north. If anybody wishes to see this on my bike please send an e-mail and maybe I can meet you along the way.

Scott & Patricia Norris
[email protected]
Millennium RS Venture
03 650 V Star Classic
"We grow old because we stop playing"

 

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